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| Appearance Inspection System |
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The Granule Visual Inspection System (GVIS-SXX-D), which captures images of foreign particles or hair included in granules falling in the form of a thin layer, enables highly accurate inspection. This very unique method of inspecting free-falling granules prevents overlooking foreign particles hidden among overlapping granules. A small amount of granules containing the detected foreign particles can be removed by suction in a split second. Employing two CCD line sensor cameras, the GVIS-SXX-D achieves two-fold processing capacity compared to the former model (GVIS-SXX). | |||
| Appearance Inspection Systems |
Tablet High-End | Tablet Low-End | Capsule | Granule |
| Vial | Rubber Stopper | Chip Area Sensor | Non-vibratory parts feeder |
| Inspection Functions | ||
|
Applicable
material |
Type
|
Fine granules, granules |
|
Color
|
Single color (bright colors including white, yellow, pink etc.) | |
|
Granule
diameter |
  1.5 mm |
|
| Inspection items | Foreign particles (of different color brightness), discolored granules, hair, metal fragments | |
| Inspection accuracy | Defects equivalent to a 100 μm square or larger black speck Varies according to shape and diameter of granules and processing capacity | |
| Processing capacity | Fine granules: 10-80 kg/h Granules: 20-100 kg/h Varies according to shape and diameter of granules and processing capacity |
|
| Features of the System | |||
| Highly Accurate Inspection | The optical fiber linear illumination which provides uniform lighting and the high-resolution CCD line sensor camera enable highly accurate inspection: foreign particles equivalent to a 100 μm square black speck included in the free-falling granules can be detected. Addition of new inspection parameters and algorithms improves inspection accuracy for long foreign particles such as hair and fibers. | ||
| Failsafe, Simple Condition Settings |
Inspection conditions (sensitivity, parameters for judgment) can be registered by users in advance: the conditions are automatically set when a granule code is selected. | ||
| Enhanced Communication | The user-friendly touch panel makes input/output operations easy and simple. Information generated during inspection, alarm messages, etc. are easier to understand, allowing operators to take most appropriate actions in a more proper manner. | ||
| High Processing Capacity | The dual-line inspection means high processing capacity: inspection of up to 100 kg of granules per hour can be achieved. | ||
| Enhanced Validation Function | Self-diagnosis functions well established by Kanebo's appearance inspection systems for other types of pharmaceuticals are incorporated. Inspection results including the number of defects by defective factor and defective rate can be printed out on A-4 size paper. This data can be effectively utilized for quality control. | ||
| Improved Maintainability and Cleaning Efficiency |
By minimizing the area where granules are held, the risk of cross-contamination is significantly reduced. The cleaning unit can be easily and quickly detached without using any tools. | ||
| High-speed, Highly Reliable Elimination of Defects |
The rejecter unit which employs a suction shutter system eliminates a small amount of granules containing a defects in a high-speed and highly reliable manner (0.5 g of granules eliminated at the a processing capacity of 10 kg per hour). | ||
| Long, Continuous Operation | The vibratory feeder, which supplies granules in the form of a thin layer at a constant rate without clogging, and the cleaning mechanism allow unattended operation of the system for prolonged periods. | ||
| Application to Other Fields | Regardless of the state of materials, i.e. whether they are raw materials, half-finished or finished products, the system can inspect granular materials with high accuracy. Therefore the system can be applied to food, chemical products and a wide range of other materials. | ||
| Total Inspection in the Form of a Thin Layer |
By controlling feed rate, total inspection of granules in the form of a uniform thin layer is possible. | ||
| Appearance Inspection System |
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