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バイアル外観検査システム
バイアル外観検査機
The Vial Visual Inspection System (VVIS-SXX), which captures images of freeze-dried injection drug vials from multiple directions for sophisticated image processing, enables highly accurate inspection of both vials and their contents. In addition to the lighting system and inspection algorithms most suitable for characteristics of each inspection surface, the VVIS-SXX employs feeding and transfer systems that carefully handle delicate vials, ensuring consistent, high-level inspection.


Colorless and transparent glass vials (tubular, molded)
Cake: White or light colored
Bottle height 30-70 mm (with a rubber stopper fully tightened)
Bottle diameter (trunk): phi15-33 mm
Cake height: over 5 mm (including thickness of vial bottom)
Foreign particles, dirt, level, freeze-dry condition
Foreign particle, dirt, cracks, scratches, splashes
Omissions, tightness, different types, defective print, dirt
Omission, splash
Cake: Entire surface (top, side, bottom)
Bottle: Shoulder, side, bottom, cap (top, side), aluminum side
Defects equivalent to a 50micrometer square or larger black speck
Max. 150 vials/min.
(Varies according to a combination of inspection accuracy and vial diameter)

  Features of the System
The multi-optical-fiber illumination using high-luminance light source provides uniform light over the entire surface of vials of various shapes. Under the bright, uniform light, the high-resolution CCD line sensor camera enables detection of defects equivalent to a 50micrometer square black speck, ensuring highly accurate inspection. Also, the compact vial holding mechanism enables obstacle-free, whole surface inspection.
Thanks to the development of a stable transfer system that handles delicate vials gently, consistent and accurate inspection can be performed without damaging vials. Also, increased processing speed of the alignment, transfer and driving units as well as the video signal processor has achieved significant improvement in processing capacity.
The panel computer with an easy-on-the-eyes large screen makes input/output operations easy and simple. Inspection results can be monitored in real time. The VVIS-SXX includes hardware necessary for communication with an external computer.
In addition to the reliable self-diagnosis functions, security control capability has been improved specifically for the management of condition settings of the system. In the initial test mode and the inspection mode, information is displayed for easy monitoring of operating status of the system.

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