Cylindrical parts visual inspection system
Cylindrical Parts Visual Inspection System Inspection System CCVIS-SN

Cylindrical Parts Visual Inspection System Inspection System CCVIS-SN

Cylindrical ceramic parts are inspected at high speed with high accuracy using a 3CCD color area camera combined with high-intensity RGB lighting.

High-speed transfer technology
  • A gentle, non-vibratory feeder supplymethod is combined with an alignment and transfer system designed to not stress the items being inspected.
  • Long continuous operationThe system provides stable visual inspection without jamming, for long, continuous operation.
    (Max. processing capacity: 48,000 pieces/hour)
Easy setting of conditions
  • Saved images from each area can be used for simulations to support the setting of optimal inspection conditions.
Easy type changeovers
  • Type changeover work can be done without tools in a short time.
CCVIS-SN Specifications Item Specifications
Inspection functions Applicable work Ceramic cylindrical components
Tablet size Please inquire.
Inspected items Size, dirt, scratches, chips, cracks, deformation, surface roughness
Inspected surfaces Sides, all around
Inspection accuracy Flaws equivalent to a black speck as small as 30 μm2
Processing capacity 60,000 pieces/hour
Hardware Optical unit Halved ring light, reflective light, backlight
Camera 3CCD color area camera
Communication 21-inch touch panel monitor
Data processing unit Viswill image processing unit
Hopper Capacity: 3L
Alignment unit Turntable + air-float linear
Conveyor unit Suction disc type
Sorting and rejection unit Air-blown separation
Conforming unit collection bin Capacity: 3 L
Defective and uninspected unit collection bin Capacity: 1 L
Software Inspection functions Individual and overall judgments, input of sensitivity
Inspection condition setting, output of inspection results, inspection simulation function
Diagnostic functions Monitoring of inspection status, monitoring of hardware, self-diagnoses
Size and environment Size 1,050 mm (W) x 950 mm (D) x 1,920 mm (H)
Machine weight 950 kg
Power supply AC 200V (3 phase), 50/60 Hz
Power consumption 3.0 kW
Pneumatic pressure ≥ 0.5 MPa, ≥300 L/min
Ambient conditions Temperature: 10–30 °C
Humidity: 30–70%
Exterior Bake coating
Exhaust air flow 2.4 m3/min.
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DJK Pharma Systems, the Daiichi Jitsugyo Group’s pharmaceuticals brand, offers customers proposals for innovative manufacturing processes that are one step ahead.