Tablet Inspection and Printing System TIPS-EX4-CD｜DAIICHI JITSUGYO VISWILL CO., LTD.

Tablet Inspection and Printing System: TIPS-EX4-CD

Tablet Inspection and Printing System
TIPS-EX4-CD

Patent

World’s First Tablet visual inspection system + Tablet print inspection unit = Tablet inspection and printing system: No.1 market share "tablet visual inspection system", and the high-performance "tablet printing inspection unit" have been combined.
A high-performance tablet inspection and printing system that uses inkjet printing.

Compatible with Ultra-fast-drying DRY Ink: Our originally developed DRY ink can be used with a wide range of tablets from uncoated to film-coated, sugar-coated, etc.
The ultra-fast-drying ink eliminates misprints and ink stain.

Print Inspection System: Based on the technology cultivated in our tablet visual inspection systems, Viswill have developed our own print inspection algorithm and can reliably sort out of good tablets and defects.

Providing the optimized design: Viswill provide the optimized print design, including printing on both sides of a scored line and printing on shaped tablets.

Stress-Free Maintenance Function for Inkjet Head: The inkjet head unit is designed to be easy to attach and remove, allowing easy maintenance through the use of a separately located offline washing unit.
The inkjet head unit is set to the offline washing unit, and the process form ink collecting – cleaning – ink filling is performed automatically by pressing the operation button.

There are three change over parts: Changeover for different tablet setting takes only 15 minutes.
The only parts to change are punched plate for larger and smaller tablets rejection and the height gate.

Easy Dock: Tablet print inspection unit with inkjets (Easy Dock) that can easily be docked to our TVIS-EX Series tablet visual inspection system.
Docking makes it possible to combine the tablet visual inspection system with tablet print inspection unit.

PSA and PSW: The Easy Dock inkjets come in two types—PSA for pigmented ink and PSW for dye-based ink.

Item				Specifications
Applicable tablets		Type		Uncoated, film-coated, OD tablets and break line tablets
Applicable tablets		Tablet sizes		Round tablets: 5–12 mm in diameter, 2–8 mm in thickness Oblong/Oval tablets: 5–12 mm in width, 2–8 mm in thickness, 5–21 mm in length Contact us for out of range tablets.
Processing capacity			Actual value: 350,000 tablets/hour (6 mm) Will change depending on tablet size and shape.
Utilities	Size		2,273(W) x 1,215(D) x 1,720(H)
	Machine weight		1,350 kg
	Power supply		AC 200 VAC (3 phase), 50/60 Hz
	Power consumption		11.5 kW
	Pneumatic pressure		≥ 0.35 MPa
	Ambient conditions		Temperature: 10–30 °C Humidity: 30–70%
	Exterior		Stainless steel
	Exhaust air flow		Max. 43 m³/min.
Visual inspection unit	Inspection functions	Inspection items		Dirt, scratches, foreign particles, cracks, chips, deformation, different color, discoloration, scratched print, blurred print, hair, mottled tablets, etc. (add an algorithm to improve inspection accuracy)
		Inspection areas		Face, back, and sides
		Inspection accuracy		Defects equivalent to a 50μm square or larger black speck
	Hardware	Inspection subsystem	Optical unit	6 optical units (face, 4; side; 2), 100 W LED
			Cameras	Color CCD digital line sensor cameras x 4; Face and back 3D inspection cameras x 2
			Communication	Touch panel
			Data processing unit	Viswill image processing unit
		Transfer subsystem	Hopper	Capacity: 12 L
			Vibratory feeder	Processing capacity: Max. 8,000 tablets/min.
			Flow-control turntable	φ596 (diam.) t 0.5, 0–60 rpm
			Conveyor units	Suction disc conveyor unit, Suction belt conveyor unit
		Rejection subsystem	Rejection unit	Pneumatic system
			Defects collection box	Capacity: 25 L
			Uninspected collection box	Capacity: 8 L
	Software	Inspection functions		Individual and overall judgments, input of sensitivity, inspection condition setting, output of inspection results
	Software	Diagnostic unit		Monitoring of inspection status, monitoring of hardware, self-diagnoses
Printing and print inspection unit	Printed surfaces and printed colors			Two-sided printing Single color
	Head specifications			System: inkjet Print resolution: up to 600 dpi
	Applicable inks			Eatable ink
	Ink refilling			Separately located offline washing unit
	Ink supply			Ink tanks: small ink tanks mounted onto the head unit
	Cleaning			Equipped with head purge and cleaning functions
	Transfer system			Suction disc conveyor unit, Suction belt conveyor unit
	Post-printing inspection			Camera: CCD color area camera Image processing: high-speed, real-time print inspection
	Rejection			Automated rejection of misprinted tablets (with sorting error monitoring function)

Tablet Inspection and Printing SystemTIPS-EX4-CD

Tablet Inspection and Printing System
TIPS-EX4-CD